Primary Vacuum Pumps
Liquid Ring Pump
- Accommodating to water & solvents
- Very Forgiving
Rotary Vane, Oil-Sealed Mechanical Pump
Rotary Vane Pump
- Compact
- Sensitive to solvents
Dry Vacuum Pumps
One Stage Roots Blower Pump Assembly
Roots Blower Pump
- Dry Running
- High operating speeds
High Vacuum Pumps: Oil Diffusion Pumps
Pump Construction
How Diffusion Pumps Work
Condensers to Enhance Vacuum
pV = nRT è
- volume is reduces in transitioning from vapor phase to liquid phase, or vapor pressure decreases with temperature
Gas Flow Conductance
Viscous and Molecular Flow
Viscous Flow:
Distance between molecules is small; collisions between molecules dominate; flow through momentum transfer; generally P greater than 0.1 mbar
Transition Flow:
Region between viscous and molecular flow
Molecular Flow:
Distance between molecules is large; collisions between molecules and wall dominate; flow through random motion; generally P smaller than 10 mbar
Vacuum Pressure Ranges
More on Vacuum
Vacuum System Configuration
Vacuum pumps
- Liquid ring pump
- Rotary vane pump
- Roots vacuum pump
- ScrewLine pump
- Oil diffusion pump
- Pump sets
Pressure measurement
- Diaphragm vacuum gauge
- Pirani vacuum gauge
Vacuum Pumping Methods
Pressure of 1 Standard Atmosphere: 760 TORR, 1013 mbar or, at Sea Level, 0° C and 45° Latitude
Pressure Equivalents
Atmospheric Pressure (Standard) =
Vapor Pressure of Water at Various Temperatures
Pressure Ranges
THIN FILM/SHORT PATH EQUIPMENT
General Equipment Considerations
Major Components
- 1 Feed
- 2 Product distribution plate
- 3 Heating fluid
- 4 Vacuum nozzle
- 5 Distillate
- 6 Cooling
- 7 Residue
- 8 Heating jacket
- 9 Roller wiper system
- 10 Internal condenser
Horizontal Section Through A Short Path Distiller
Tasks of the Wiper System
- Uniform distribution of the product onto the evaporator surface
- Permanent mixing of the product film
- Improvement of heat transfer from the heated wall into the product film
- Exclusion of “Hot Spots“
- Reduction of residence time
Characteristics of the UIC’s Roller Wiper System on all KDL and KDT Models
- Open wiper basket design
minimizes pressure drop between evaporation and condensation - Good mixing of the product film
improves the evaporation of volatiles - Overlapping of wiper rollers
avoids unwiped spots and formation of “Hot Spots“ - Self-cleaning wiper elements
minimizes maintenance - Short residence time
reduces temperature history of product
Wiped Film Distillation
- Evaporation occurs on the wall of a cylindrical evaporator as the feed product falls down the cylinder wall and is heated above its boiling point by heat applied to the exterior of the cylinder.
- Excludes the disadvantages of batch-distillation:
- Lower pressure in the evaporator is possible
- Reduces the residence time at high temperature, even in large units.
Result: Thermal decomposition is being avoided
Types of Thin Film Evaporators
- Single Tube Falling Film Evaporator w/external condenser
- Multiple Tube Falling Film Evaporator w/external condenser
- Falling Film Degasser (packing) w/external condenser
- Wiped Film Evaporator w/external condenser
- Short Path Evaporator w/internal condenser
Thin Film (Wiped Film) Evaporators
- Residence time:
less than 1 minute - Pressure range:
down to 1 mbar - Not an equilibrium device
- ~ 1 theoretical plate
- Condenser is external to Evaporator
- 30oC rule —
pressure f( temperature)
Falling Film Evaporators
Residence time: several minutes
often with recycling
Pressure range: down to several mbar Not an equilibrium device
~ 1 theoretical stage
Short Path Evaporators
(a subset of Wiped Film Evaporator)
- Residence time:
less than 1 minute - Pressure range:
down to 0.001 mbar - Not an equilibrium device
- ~1 theoretical plate
- Condenser is inside the Evaporator
- 30oC rule
Wiped Film vs. Short Path
- Thin Film Evaporator
– External condensation
– Lowest operation pressure: ~ 1 mbar
– Main application:
Separation of high contents of volatiles
- Short Path Distillator
– Internal condensation
– Lowest operation pressure: 0.001 mbar
– Main application:
Distillation of heat sensitive products
Vacuum Pressure Conversion Table
Distillation Method | Vacuum Potential (mm Hg) | AEBP Potential | Comment |
Batch w/Condenser | 50 | 465°C
870°F |
Long holding period (at OBP)
Single tray |
Fractional Column | 20 | 500°C
933°F |
Low AEBP
Multiple trays possible Good separation |
Packed Column | 20 | 500°C
933°F |
Low AEBP
Single tray device Good separation |
Wiped Film Evaporator | 1 | 585°C
1085°F |
Medium AEBP
External Condenser Single tray device |
Short Path Evaporator | 0.001 | 740°C
1365°F |
Very High AEBP
Internal Condenser Single tray device |
Practical Benefits of Vacuum Distillation
High Vacuum Short Path Distillation offers a number of benefits for processing superior cannabis concentrates.
- Boiling Points of materials are significantly reduced under vacuum (30oC rule)
- The partial pressure curves of different materials may indicate the application of vacuum will facilitate the separation process and purity of the distillate.
- Vacuum usually accelerates the evaporation rate to accomplish separation of materials more quickly.