- Evaporation occurs on the wall of a cylindrical evaporator as the feed product falls down the cylinder wall and is heated above its boiling point by heat applied to the exterior of the cylinder.
- Excludes the disadvantages of batch-distillation:
- Lower pressure in the evaporator is possible
- Reduces the residence time at high temperature, even in large units.
Result: Thermal decomposition is being avoided
Types of Thin Film Evaporators
- Single Tube Falling Film Evaporator w/external condenser
- Multiple Tube Falling Film Evaporator w/external condenser
- Falling Film Degasser (packing) w/external condenser
- Wiped Film Evaporator w/external condenser
- Short Path Evaporator w/internal condenser
Thin Film (Wiped Film) Evaporators
- Residence time:
less than 1 minute - Pressure range:
down to 1 mbar - Not an equilibrium device
- ~ 1 theoretical plate
- Condenser is external to Evaporator
- 30oC rule —
pressure f( temperature)
Falling Film Evaporators
Residence time: several minutes
often with recycling
Pressure range: down to several mbar Not an equilibrium device
~ 1 theoretical stage
Short Path Evaporators
(a subset of Wiped Film Evaporator)
- Residence time:
less than 1 minute - Pressure range:
down to 0.001 mbar - Not an equilibrium device
- ~1 theoretical plate
- Condenser is inside the Evaporator
- 30oC rule
Wiped Film vs. Short Path
- Thin Film Evaporator
– External condensation
– Lowest operation pressure: ~ 1 mbar
– Main application:
Separation of high contents of volatiles
- Short Path Distillator
– Internal condensation
– Lowest operation pressure: 0.001 mbar
– Main application:
Distillation of heat sensitive products