Alcohol Extraction

CSE100 CONTINUOUS, COUNTER CURRENT, COLD ETHANOL, SCREW EXTRACTOR 125lbs/hr (12 Week Lead)

CSE10X up to 1250lbs/hr (16 Week Lead)

(100% DESIGNED & MANUFACTURED IN THE USA) 

 

General Information

  • Extraction Type: Chilled Solvent
  • Solvent: Certified for ethanol. (potential for use with Heptane, Hexane, IPA, and Methanol with minor gasket changes)
  • Extraction implementation: Continuous counter-flow auger
  • Extractor Construction: 304 Stainless Steel
  • Bath Capacity: 50 gal
  • Throughput capacity: 2 lb/min biomass (@1rpm), 1 gpm solvent
  • Pump type: Internal gear pump with fluorosilicone seals
  • Control: Closed loop and fully automatic with touchscreen HMI
  • Fully insulated Tri-clamps used for all interface connections
  • Design Certifications/Peer Review
    • PSI Certified
  • Design Compliance
    • NFPA 30, 70, 79
    • UL 508A
  • Unit Dimensions: 161.3”L x 61.0”W x 98.9”H

Facility requirements

  • Class 1 Division 1 area for the extractor with adequate ventilation to maintain 25% of the LEL of the solvent used
  • Unclassified area for the control panels
  • Source of chilled solvent: -40C at 1 gpm (nominal)
  • Chilled heat transfer fluid to maintain extractor temperature (3kW cooling capacity)
  • Provisions for output micelle flow and waste biomass discharge
  • 480VAC 3-phase electrical service at 14 Amps (not including cooling)
  • Facility wiring between control panels and the extractor to allow for maximum layout flexibility
  • Compressed air (100 psi, 0.6 cfm)
  • Appropriate spill containment in compliance with NFPA 30 ch. 17

General Operating Characteristics

  • Solvent minimum temperature: -40C
  • Solvent and slurry pump flow rate: 1-9 gpm
  • Input biomass flow rate: 1-5 lbs/min
  • Biomass requirements: dirt removed, dried, and chopped to ¼”-1” size
  • Screw speed: 1-5 rpm
  • Effective extraction duration: 5 minutes (1 rpm, 2 lb/min biomass, 1 gal/min solvent)
  • Waste biomass drip dry time (in upper chute): 4.5 minutes (at 1 rpm)

Handling requirements

  • Fork lift pockets: 40” long spaced 36” apart center to center
  • Weight 3400 lbs

Expandability

  • Prewired for integration with the other Helderpad extraction subsystems including: biomass feeding, chilled solvent storage, separation, and filtering                                
  • Recirculation heat exchanger to maintain temperature in the extractor with chiller (3kW, -37C) to provide cooling for the recirculation heat exchanger. (Note: this is separate from a customer-provided solvent cooling system. When purchasing a Helderpad Solvent Chilling System, the chiller specified for that system also provides cooling for thE extractor recirculation circuit).

CSE100 BLOCK DIAGRAMCSE 100 helderpad_ethanol_extraction_equipment_continuous_throughput_high_yield_cryo_screwpress_screwextractor

HP_CSE100_CONTINUOUS_SCREW_EXTRACTOR

BETA 1 VERSION WITH WHICH WE WORKED OUT THE KINKS

 

Batch Extraction System 

  • Capabilities starting at 50lbs per hour and up! 
  • Safe Operating Environment with a closed-loop design and 316 stainless steel build. 
  • PSI Peer reviewed by a 3rd party engineer with UL-Listed C1D2 electronics.

Performance 

performance_ethanol_extraction_solvent_recovery_distillation

Electrical Requirements 

ethanol_extraction_elecrtrical_solvent_recovery_wiped_film_distillation

operations_ethanol_extraction_botanical_biomass_extracts_concentrates_terpenes

100 Gallon Platform

  • 100-gal jacketed tank includes lid, closures, seal ring and transfer pump
  • 100-gal still basket: includes tank, lid, gasket, Ethanol_extraction_coldfinger_Distiller_-029basket crossbar with eye hook and three bolt sets for basket removal  
  • Spray Ball for shower-mode extraction
  • Mixer – air driven, sanitary, vacuum-rated for use with Ethanol Extraction System
  • Filtration system, includes Lenticular Housing, Sight Glasses and Carbon Filters
  • Touch Science Chiller DLSB 50-80 Model, cyro-capable

Solvent Recovery Add-on Package cold_ethanol_extraction_Distiller_-050

  • Falling Film Accessory
  • External condenser, includes connection to Conical Lid
  • 100 Gallon silicone with triclamp outlet; cone has 3 picking eyes with lifting off cone
  • 12 Gallon Solvent Recovery Vessel
  • Vacuum Pump and Manifold
  • MTA Chiller – 15KW, air-cooled with 230/3/60 power, casters, expansion tank, and remote control

Extraction Certification

ethanol_extraction_biomass_solvent_recovery_steam_distillation_extracts_concentrates_terpenes_solvent_recovery_falling_film_vacuum_distillation_ethanol_extraction

steam_distillation_terpenes_recovery_flavanoid_flavor_essential_oil_extraction_concentrates

Processing rates are based on the system’s capacity to feed crude into the evaporator: average runtimes, yields, and final potency are dependent on input material, generally base on extracted biomass material anatomy, quality, and processing protocol.Check with your local Fire Marshall, Federal, and Industry Regulators for additional information.Shipping dimensions and weights may vary.All specification subject to change.Stock photo may not represent actual system as sold to date.Product performance, specification, and packages subject to change.Customized systems may have longer lead times. Equipment manufactured to be used only for legal purposes.All ORDERS ARE SUBJECT TO HELDERPAD’S STANDARD TERMS AND CONDITIONS OF SALE AGREEMENT.  Please contact a member of the Helderpad team for more information: (312) 884-1716 or inquiries@helderpad.com

hp-logo-clear

Get A Quote Today